The encyclopedia · Product & Design · Technical decision · 1957
Bubble Wrap was invented as wallpaper — the air bubbles were a design nobody wanted
Fielding and Chavannes sealed two shower curtains together and tried to sell it as wallpaper. Nobody wanted it. Then IBM needed to ship a fragile computer.
Sealed Air Corporation · IBM · 1957
What happened
In 1957, Swiss inventor Marc Chavannes and American engineer Alfred Fielding sealed two shower curtains together in a heat-sealing machine, trapping air between them. The resulting material had a surface of evenly spaced air bubbles. They believed this textured plastic could be sold as a new kind of wallpaper — a three-dimensional surface that would be fashionable and modern.
The wallpaper market disagreed. Nobody wanted bubble-covered walls. Undeterred, the inventors tried a second application: greenhouse insulation. The air bubbles would, they reasoned, trap heat and protect plants from frost. That market also said no. Sealed Air Corporation, the company Fielding and Chavannes founded in 1960, was running out of time and money.
In 1961, IBM was preparing to ship the IBM 1401, a fragile mainframe computer that cost hundreds of thousands of dollars. Conventional packaging — shredded newspaper, excelsior, foam — was not protecting the machines adequately. An IBM engineer heard about the bubbled plastic and tried it. It worked. The air pockets absorbed shock better than anything then available. IBM became Bubble Wrap's first customer.
Sealed Air grew rapidly on the back of the packaging industry. By the 1970s, Bubble Wrap was a generic term for cushioning packaging. The company later expanded into food packaging, industrial films, and the Annual Bubble Wrap Competition For Young Inventors. The product that nobody wanted as wallpaper or insulation became one of the most recognised packaging materials in the world.
Why it happened
- Fielding and Chavannes invented a textured plastic material and tried to sell it as wallpaper — a market that had no interest in bubble-covered walls.
- The inventors tried a second application — greenhouse insulation — and that market also rejected the product. Sealed Air was running out of money.
- The material only found its purpose when IBM needed to ship a fragile mainframe computer. The air bubbles were never a design feature — they were a packaging solution looking for a problem.
The lesson
An invention can fail twice before finding its job. The air bubbles were never the problem — the problem was what they were hired to do.
Sources
- Bubble Wrap — Wikipedia (invention, history, commercialization)
- The History of Bubble Wrap — Sealed Air (archived corporate history)
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